13 Things To Know About Automated Spray Foam Machine

For the development of automated equipment for spray applications, you need machines that offer cutting-edge technology for the on-site and in-plant operations. A good machine will make your work all the more smooth and easy. A good Automated Spray foam Machine will help with most of your requirements.

Here are 13 things to know about Automated Spray Foam Machine:

  1. It is designed to apply an extensive range of spray applied membranes. With an accurate millage, the cross-section profiles achieved are just right. This simply means that tolerances are achieved lending the materials that are being installed into a cured film that duplicates the model which is desired during every single use.
  2. With automation, there is a reduction in employee fatigue which in turn allows a two-man team to operate very easily.
  3. Using Automated Spray Foam Machines control the right millage every single time and this, in turn, helps save up to 10% or even more in yield which is truly a money saving substitute.
  4. Also, there is a saving of material due to the installation of accurate thickness every hour and at every job
  5. Bidding too becomes easy and accurate.
  6. There is more acceptability to a building owner, specifier to use a robot and even a consultant.
  7. There is an obvious saving on power and fatigue from the continuous or repetitive motion syndrome.
  8. There is no need for years of experience to operate an equipment or even install a good looking roof.
  9. Most of the time, machines can also outperform humans in terms of quality and quantity.
  10. There have been reports from contractors that state they save substantial amounts of cost/money on their very first projects and can very easily pay for the equipment after landing a job or two.
  11. Automated Spray Foam Machine meet the oh so unique demands of the ever-changing and complex industry with its out-of-the-box creativity and the many patents.
  12. Most of the Automated Spray Foam Machine is easy to install. Also, a good machine can adapt to normal pressures and have a vacuum for the high pressurized filling. The material filling aspect is controlled by a level sensor with a double rotation chamber discharge with many filling outlets.
  13. If the electronic components come from renowned brands, Automated Spray Foam Machine is great where stability is concerned.

For more information, don’t hesitate to contact our experts at SprayWorks Equipment! We’ll be more than happy to help you.

Benefits Of Spray Foam Insulation

There are many people who get afraid of the cost of using spray foam insulation in their houses. This is mainly because of the cost factor. Well, if one sees the amazing benefits that this product can offer, then the cost factor of Spray Foam Insulation can be easily overlooked. We bring to the incredible benefits of using it in your homes or other spaces and you would realize that this is actually a beneficial investment where protecting your home is concerned.

These are made from polyurethane and isocyanate which are composite materials. When they mix, the chemical interaction makes the combined substance to expand and harden. During the installation process, both are sprayed simultaneously to ensure a good protective layer is formed.

Basically, there are two types of spray foam insulation– open cell and closed cell. Closed-cell Spray Foam Insulation comes with a host of benefits and is a much-preferred choice that the open cell. This is because the closed cell is not as dense as an open cell.

Here below are some of its amazing benefits:

  • It is powerful: Being expansive in nature this form of spray foam insulation tightly seals all the nooks and crannies. It has got the highest rank on the market today because of its air-tight sealing ability.
  • Good energy saving: Because of its air sealing ability a lot of businesses and homes save on an incredible amount of energy. In comparison to the other insulations available, this form of spray foam insulation helps save up to 50 % energy.
  • It is a moisture barrier: Through the holes and cracks in the walls or ceiling, can invite more than just air, moisture even. Being impermeable to water, it restricts the entrance of moisture.
  • Durable: Homes and businesses can be care-free for years because of the longevity factor of Spray Foam Insulation.
  • It is eco-friendly: the insulation helps not just reduce energy consumption but also creates a green environment. It protects against mold growth and moisture entrance. Also, because it lasts for years, there is less material consumed.
  • Air-tight sealing: air leaks generally cause a high amount of energy consumption. The Spray Foam Insulation helps in air-tight sealing the cracks and holes which helps in energy saving.
  • Restrains mold growth: being an inert polymer it provides no source of food or water for the molds. This helps protect homes.

Contact our experts at SprayWorks Equipment for more information.

SprayWorks Celebrates 10 Years with Expansion

Spray Foam Equipment Company Expands Business in 10th Year

SprayWorks Equipment Group, a spray foam and coatings equipment company, is celebrating 10 years in business. As part of its 10th year in business, SprayWorks is expanding into a new location. SprayWorks was founded by 50-year Polyurethane industry veteran, Jim Davidson, and is a family-owned company that is a member of the North Canton Area Chamber of Commerce.
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All You Need To Know About Spray Foam Kits

There are two types of spray foam kit insulation that is manufactured by RHH Systems Inc. These two are Versi-Foam® two-component polyurethane spray foam dispensing systems and Versi-Tite® single component polyurethane foam sealants. These two are portable and disposable in nature.

  • Versi-Foam is a ‘do it yourself’ spray foam kit that allows the user to gain control on how much spray foam is being dispensed by seeing how hard one pulls the trigger.
  • With a U-Control spray foam gun, a user can control the quantity of foam being dispensed at a rate of approx 6 pounds per min to a rate that one can write its name with it.
  • The Versi spray foam insulation is a perfect choice for insulation, sound dampening, caulking, condensation control, air sealing and void filling.
  • The Versi foam can be used in commercial as well as residential construction, for plant and machinery, HVAC equipment, roofing repair, insulation and marine flotation, pool and spa insulation, insulation used within trucks, film props and special effects, and a lot more. Its application can be widely used!
  • The energy performance of a first spray foam 15 Class I and 50 Class I have an R-value of 7 per inch.
  • Disposable Spray Foam Kits contain two chemical components namely Component A which is isocyanate and Component B which is polyol blend. This spray foam is a flame retarded foam formula, meeting requirements of ASTM E-84 Class I.

When it comes to Spray Foam Kits there are certain things to be kept in mind. You must always use the following:

  • Make use of chemical resistant safety goggles where the respirator does not cover the eyes.
  • Always ensure to use chemically resistant protective clothing so that there is no skin exposure to the chemicals.
  • Do not forget to get a pair of Nitrile gloves. These are included in all different sizes of the medium and large Size VERSI-FOAM Systems.
  • Choose a NIOSH approved respirator from either of the following options: half-mask respirators that come with organic vapor cartridges and certain filters like P100. Also, these respirators come require a fit test and therefore cartridges and filters must be changed in accordance with a regular schedule.
  • Another NIOSH approved respirator would be the Powered Air Purifying Respirator (PAPR) that comes with an organic vapor cartridge.

Make sure you get the best Spray Foam Kit.

All You Need To Know About Box Truck Rigs

There are many companies that provide for quality box trucks. They are constructed with strict guidelines load distribution which is ready-to-use. Every single Box Truck Rigs are calculated on their axel strength, tongue weight, the location of materials and spray foam machinery for the right balance and transportation security and safety.

  • The spray foam rigs are designed in such a manner that they can perform in any given weather condition. They can survive humidity, dry heat, extreme freezing cold, basically, they can function in any type of weather condition.
  • A closed cell spray foam is put from the very top to the very bottom of the truck. There are lighting and chrome put in the interior for more visibility. There is also rooftop ventilation, a workstation place, electrical outlets and hydraulic machines that ensure swift and smooth processing.
  • Spray foam equipment is included that lasts a very long time if properly maintained. It also includes- heated hoses, PMC spray guns, high pressure, drum heaters, spray foam systems, and transfer pumps.
  • Each of the Box Truck Rigs is built with tool boxes and shelves/cabinets that allows one to keep valuable tools. It is like a storage space!
  • Also, barrel racks are mounted to ensure safety and security of products and foam materials during transfer from job to job.
  • There are hinged hose hangers available that allow quick job setups and EOD (end of the day) wrap-ups. To avoid moisture in the containment, an air dry and air regulator, a moisture trap and oil separator system is installed.
  • There are storage pump tubes that are also placed to protect barrel pumps during transfers and protect the pumps when they are not being used.
  • To ensure the right compliance with the OSHA standards, a personal protective equipment better known by its abbreviation PPE, safety equipment and supplies are also added.
  • Additionally, Box Truck Rigs have a ramp door, side access door, and hose door that helps to easily access different parts of the foam rig while in use and at the same time keeps it very secure.
  • There is an industrial moisture resistant 1,500 psi fluid lines and industrial 200 psi airlines that helps prevent material waste.
  • Drum Dolly, spare parts, gun cleaner, and pump lube are among the other spray foam accessories included.

Types of spray foam guns and its features

If you are in the business of providing spray foam insulation, you may know how important it is to have a good, technologically innovative and great performance spray gun. There are various types of Spray Foam Guns available, to name a few- AP-1, AP-2, AP-EX, and Fusion spray guns.

  • The AP-2 spray gun is widely recognized as it combines rapid trigger response, superior automation, quick change spray pattern size to output combination. This results in longer spray times.
  • There are Polyurethane Machinery Corporation also known as PMC spray guns which are the cheapest and also the most efficient guns in the market.
  • The PMC spray gun offers an extended pole gun. It is designed with the AP-2 as its central part which allows the applicator to reach more than 10 feet, minimizes overspray, and reduces spray time by more than 30%.
  • The AP-1 spray guns provide the operator with easy to control and maintain spray guns that can be used in varied applications. The air purge guns provide easy output changes by first removing and then replacing the appropriate size.
  • The guns provide the applicator the ability to allow the gun connected to the hose set by pumping a little bit of grease in the mixing area. Some of the main features of the gun include it being a revolutionary 360-degree rotational head that allows hoses to be connected from the top to the bottom of the gun. The Quick change mixing chamber ensures for removal from the front of the gun without the different air connection locations to be disassembled.
  • Another type of gun which is the PMC Star Gun provides the applicator with a spray gun that reduces the operator’s fatigue and also facilitates control of the application.
  • An ergonomic gun handle has also been developed which is placed at the center of balance to ensure the balance is equalized and provides that extra stability during the application.
  • Every model has a toolkit with the required tools for right adjustment and maintenance of the gun.Some of the mechanical purge guns features include- greater mixing, while the mechanical cleaning ensures holistic removal of reacted material inside the mixing chamber. There’s also a spray pattern adjustment that allows changing the mixing chamber and a powerful air cylinder to facilitate quick and rapid valving.

Spray Foam Guns come in all different variants. Choose the right one that suits your requirement.

Things You Need To Know About Spray Foam Machines

Today, technology has advanced and the quality of foam machines gives you good performance. They provide the reliability and power to get the job that is needed to be done. Spray foam machines are classy pieces of spray foam equipment.

You should choose your SPF insulation as per the performance and productivity it can offer, also, you need to keep in mind the size of the job.

Here are few things you need to know about your Spray Foam Machines:

  • The SPF insulation is put by the using high-pressure, plural-component proportioning technology. The insulation can be used through a low pressure, single or two component pressurized systems for small projects.
  • Insulation foam machines are very important where transferring component out of the material drums and proper heating and pressuring materials are concerned. They are also crucial for pumping through hoses and in mixing and spraying component.

Consider the below factors when you invest in buying Spray Foam Machines:

  • There are several pump drive options available, make sure you choose the right one. The varied options are- air driven, electric and hydraulic.
  • The air powered machines require less electric power and are much cheaper.
  • Electric machines require more power and can handle the higher output.
  • Hydraulic Spray Foam Machines are the most popular ones these days. Their performance is consistent and requires less maintenance.
  • For projects that utilize generators, it is important that one confirms the generators electric specifications to match the machine’s requirements.
  • The output is an important factor to be considered, as it affects the efficiency of the work operation and also determines how fast a job can be completed. The higher the capacity, the more expensive is the machine. You may wonder why? Well, the answer is simple, higher output pumps are built to achieve a higher output.
  • Temperature plays a vital role. Temperature is known to affect the viscosity of substances. You should consider dispensing materials at the right temperature so as to get superior quality and product.
  • Electrical systems are different for insulation foam that requires sufficient power from a shore power source or mobile source. The proportions have a lot many individual components that require power.

Always check the pressure rating of the machines as it tells you the level of pressure that spray foam machine will generate.

Different Types of Spray Foam Hoses Available

For the application of polyurea and chemical systems, polyurethane foam chemical systems and certain two-component epoxy systems, PMC Heated Hoses are carefully built and attentively designed. In order that the PMC hoses fit multiple maximum hose lengths, the PMC hoses are designed with a transformer.

100% of the circumferential is covered with a braided tinned-copper jacket to produce the most consistent variation of heat that is available. The heating element of the Spray Foam Hoses is extremely resistant to low energy and malfunction.

The range of hoses generally varies from 2000 psi up to 3500 psi which is high pressure in nature. To produce 410 feet, the lengths range from 10 feet to 50 feet which are linked together.

Here below are the different form of Spray Foam Hoses and coating Hoses that are available. Look through to know which one best suits your requirement.

  • MA-00040A Heated/Whips 3500psi – ¼ inches x 10 inches Non-TC Hose, these are universal LP/HP Gun Whips.
  • MA-00039A-TC Heated/3500psi – 3/8 inches x 50 inches TC Hose which is High Pressure Heated Hose w/TC.
  • MA-00039A Heated/3500psi – 3/8 inches x 50 inches Non-TC Hose which is a High-pressure heated hose.
  • MA-00035A Transfer Pump Air Harness
  • MA-00026-A Fluid Hose/ISO – ¾ inches x 10 inches Hose which is ISO supply hose from transfer pump to a machine.
  • MA-00026 Fluid Hose/Poly – ¾ inches x 10 inches Hose which is POLY supply hose from transfer pump to a machine.
  • MA-00014A-TC Heated/2000psi – 3/8 inches x 50 inches TC Hose which is Low pressure (2000psi) heated hose with control TC wire.
  • MA-00014A Heated/2000 psi – 3/8″ x 50′ Non-TC Hose which is Low-pressure heated hose.

In order that you properly apply spray foam and polyurea coatings to any surface, Spray Foam Hoses are needed to be transporting the chemicals to the job site and maintain the required and right application temperature.

The best selection of high-pressure heated hoses and whip hoses will feature a braided design to stand up to the damages and regular wear and tear of daily use. They are also compatible with PMC-USA/Polymac guns.

A copper weave element of a heated hose with thermocouple wire will provide complete hose coverage that will maintain the chemical’s heat in route to the gun. This will still allow the heated hose to bend as needed. Carefully check for the type of Spray Foam Hoses you need, and contact a good manufacturer who will address your requirements with quality hoses.

All You Need To Know About Spray Foam Rigs

You would very well know whether you need to buy or build a spray foam rig and after you have determined this, you have to learn to increase your investment. Here are a few things you need to know about spray foam rigs. Carefully read through to get an idea of what are the factors that are to be considered.

  • The first thing for you to consider is what is it exactly that you would be spraying.
  • Your next step is to get a spray foam rig made from quality spray foam insulation.
  • Consider the different types of rigs available to you. The series include; portable rigs, economy rigs, high production rigs, SMART rigs, custom rigs and box trucks.
  • Determine the type of rig you would require. Each rig is best suited for different type of business. For example, custom rigs are best suited for large size businesses whereas box trucks are suitable for small to medium-size businesses.
  • Rigs can be prepared as a turnkey solution which means they can be tailor-made to fit a fifth wheel, standard trailer, hitch or a box truck.
  • Rigs are built under strict guidelines and are made to perform at a high level. In short, they are engineered in a manner that suits the customer and his requirements.
  • To maximize profits, some rigs are spaciously designed that can endure high-end production.
  • High-end technology is used to ensure that these rigs are well made.
  • Most spray rigs are sprayed from the top to the bottom with closed cell foam. This, in turn, insulates the turnkey investment.
  • Spray foam rigs should have just the right number of frame and axles that can safely handle the load, especially while traveling through rough terrains.
  • Most of the times, safety precautions are taken into consideration to protect oneself. A fire extinguisher and first aid kit are basics that are required.

When it comes to buying or building a spray foam rig it is important that you know it is a big investment. You need to chart out your options and carefully plan. You also need to think about another major aspect which is ‘optimizing your investment’. This can be done by ensuring that your trailer is designed in such a manner that it meets your needs now and in the future as well. It is important that you consider this as your business grows.

Equipment Company Launches New Spray Foam Series

SprayWorks Launches New Equipment Repair Video Series

CANTON, Ohio – SprayWorks Equipment Group, a spray foam and coatings equipment company, has launched a new video series for contractors. The new series of short videos, aptly named Fix-It Friday, is hosted by Polyurethane equipment experts with decades of experience; John Davidson and Dave Penta. Fix-It Friday consists of monthly videos curated with common part repairs and maintenance steps that need to take place regularly. The videos allow spray foam contractors to take repairs into their own hands.
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