Automated Spray Robots

Spray robots are relatively new to the industry of single and plural component applications. SprayWorks Equipment has developed automatic spray machines to simplify material application and create precise accuracy within a few mils. Our spray robots are also designed to work with a small two-person crew. Read on to learn more about our system offerings.

An Overview of Automated Spray Robots for Roofing, Bridges, Highways, Panels, and More

As pioneers in the development of automated equipment for spray applications, SprayWorks Equipment offers cutting-edge technology for both on-site and in-plant operations. Our solutions have been designed for applying diverse membranes that are spray-applied.

Choose from Our Automatic Spray Machine Offerings

Foam Robot

The original Spraybot was designed with the commercial roofing industry in mind but quickly expanded to all flat substrates with open-cell foam, closed-cell foam, and polyurea. Its 62-inch-wide pass allows a consistent spray with an adjustable gun height from 12″ to 36″.

Coatings Robot

The Coaterbot, released in 2019, was designed as a result of industry need. The Coaterbot is the only precision coatings and spray foam applicator in one. With an end-pass rotation, the Coaterbot is ideal for a variety of applications, including foam coatings, polyurea coatings, roof CTG, floor CTG, and primary and secondary containment.

Why Automatic Spray Robots Are Right for You

Automated spray robots are designed to apply a wide range of spray-applied membranes, and the cross-section profiles achieved are precise with accurate millage. This leads to the materials being installed in a cured film that replicates the desired model during each and every use.

Additionally, automation minimizes employee fatigue, allowing two-man teams to easily operate an automatic spray robot. Using automated equipment that controls accurate millage every time helps to save 10% or more in yield, making it a money-saving alternative.

Benefits of Using Automated Equipment

You might be wondering if choosing automated systems, as opposed to performing a manual application, during the insulation process can be effective in the long run. Although this thought is natural for spray foam or polyurea business owners and applicators, the automated application supplies a range of advantages, including that it:

• Makes it easy to install and able to adapt to normal pressures, with adjustments for high, wider passes
• Saves on material because of the application of accurate thicknesses hour after hour and job after job.
• Helps bidding become more accurate
• Prevents fatigue from repetitive motion syndrome
• Controls the right millage every single time and, in turn, helps save up to 10% or even more in yield, which is truly a money-saving attribute

Additional benefits include that:

• Years of experience are not required to operate the equipment or install a good-looking roof and accurate thickness of materials
• Contractors have reported saving substantial amounts of money on their first projects and can pay for the equipment within a job or two
• Automated systems meet the unique demands of the ever-changing and complex industry

Additionally, you will be amazed at the intelligence of the robotic application. It will not miss a single pass while carrying out the work of spraying material, and how it glides back with precise speed and accuracy means you can achieve the overall effect with ease.

The time taken to complete the work can be reduced to an all-time low, and estimates become more accurate. It can cover a wider area within less time when you compare it with the manual techniques of application. The pass of insulation looks smooth while using a robot instead of the human application, which is not able to bring in such a high level of accuracy.

More on Our Spraybot Specifications

Customized robotic application equipment is ideal for roadways, bridges, roofs, or in-plant, high-performance, and/or liquid-applied materials. That’s why SprayWorks Equipment works diligently to meet the unique demands of an ever-changing industry with our many patents and out-of-the-box creativity. Read on to learn more about just what those offerings entail.

On-Site

• Waterproofing – Contractors can easily apply polyurea products to many different areas, such as parking decks, roads, flooring, floor repair, and membranes, to name a few.
• Roofing – The Spraybot is lightweight for this type of equipment, weighing only 340 pounds, and the spray head is easily removed for easy transport onto commercial-sized roofs.
• Bridges – Our automated spray robots have been used on some of the largest bridge projects throughout the country, including Nashville’s Fast Fix 8. Our solutions cut down on application time and minimize the number of crew members needed for the coatings portion of projects.

In-Plant

The Spraybot’s spray head can be dismantled and attached to alternate structures to accommodate any projects that don’t allow for the use of the cart, including geothermal coatings projects, pipes, and tanks.

Utility Applicators

Just some of our utility applicators that can be used to accommodate your project include the following:

• Spraybot^® Ultra
• BDM applicator
• Passbot

Design Group OEM

• Spraybot
• Barrel blazer
• Barrel blazer jackets

In Conclusion: 5 Things to Know About Automated Spray Foam Machines

1. They are designed to apply an extensive range of spray-applied membranes. With an accurate millage, the cross-section profiles achieved are just right. This simply means that tolerances are achieved for materials that are being installed into a cured film that duplicates the model that is desired during every single use.
2. There is more acceptability to a building owner or applicator, as using a robot results in an even and consistent application.
3. Automated spray foam machines meet the unique demands of the ever-changing and complex industry with their out-of-the-box creativity and many relevant patents.
4. A good spray foam machine can adapt to normal pressures and produce a vacuum for high-pressurized filling. The material filling aspect is controlled by a level sensor with a double rotation chamber discharge with many filling outlets.
5. If the electronic components come from renowned brands, an automated spray foam machine is an ideal choice when it comes to stability.

Reach Out to Us for Automated Spray Robots

Interested in one of our automatic spray machines for your personalized application? If so, please contact us today, as we look forward to assisting you.